Overview: The PFG170-100 high-pressure roller press is a new type of energy-saving cement grinding equipment that adopts material layer grinding technology. The grinding system is composed of roller press, dispersion, grading, drying, and powder selection. It can be combined with ball mills to form various process flows, such as pre grinding, mixed grinding, semi final grinding, and final grinding systems. Due to changes in the grinding principle, the roller press and its grinding system technology have reduced energy consumption by 50-100% and increased...
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1. Roll surface technology (welding materials, equipment, and welding processes) uses hot welding for the roll surface, making maintenance of the wear-resistant layer more convenient. Effectively reducing the generation and propagation of microcracks during the welding process, the hardened layer has high hardness (>HRC58) and toughness, and the service life of the roller surface is over 8000 hours, with simple daily maintenance. 2. Adopting aviation hydraulic technology makes the hydraulic system of the roller press extremely reliable. 3. The hydraulic system of the roller press and the complete automatic control system can work together to achieve: load control of the main drive motor of the roller press; Control and automatic correction of left and right gap deviation between two rollers; Fault self diagnosis technology. 4. The supporting powder selection machine integrates the breaking, grading, and drying of the aggregate cake, and has the characteristics of low operating costs and high operating rates. 5. The supporting automatic control system adopts fuzzy control principle and is equipped with components from world-renowned suppliers.
Wear resistant lining The pressure roller of PFG has a layer of wear-resistant lining that has been welded, which can be used for welding solid shafts or hot press fit bushings. The worn surface can be restored by welding. If necessary, repair of damaged points or welding of the entire surface can be carried out without moving the roller. Feeding control system In order to facilitate the formation of extruded material cakes, the HRP roller press has an electric feeding control door, which can make the feeding start smooth and help adjust the output or energy consumption of the roller press. Setting up a feeding control door is beneficial when dealing with multiple types of materials, but it is necessary for forming a cake. configuration option The roller press can be used to form a grinding system in the following ways: As a pre grinder, the roller press grinds the new feed, and the ground material then enters the ball mill grinding circuit. As a semi final grinding equipment, the PFG roller press operates in a closed circuit together with the disperser and dynamic powder selector. Fine materials are finally ground in a single chamber ball mill. In this configuration, the PFG roller press can be arranged more compactly and efficiently by using a two-stage powder selector to work together with the ball mill. For certain types of feed and certain final products, the PFG roller press can operate as a final grinding system without the need for a ball mill. The PFG roller press operates together with the two-stage powder selection machine in a closed circuit, which can result in lower operating and investment costs.
Roller press model |
PFG 200-180 |
PFG 180-160 |
PFG 180-120 |
PFG 170-100 |
PFG 160-140 |
PFG 150-100 |
PFG 140-120 |
PFG 140-80 |
PFG 140-70 |
PFG 140-65 |
PFG 120-60 |
PFG 120-50 |
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Roller diameter | Φ 2000 | Φ 1800 | Φ 1800 | Φ 1700 | Φ 1600 | Φ 1500 | Φ 1400 | Φ 1400 | Φ 1400 | Φ 1400 | Φ 1200 | Φ 1200 | |
Roller width | 1800 | 1600 | 1200 | 1000 | 1400 | 1000 | 1200 | 850 | 700 | 650 | 600 | 500 | |
Roller surface linear velocity (m/s) | 1.83 | 1.74 | 1.75 | 1.47 | 1.47 | 1.50 | 1.52 | 1.46 | 1.48 | 1.48 | 1.47 | 1.47 | |
Normal working roll gap (mm) | 25-50 | 25-45 | 24-45 | 25-45 | 25-45 | 22-40 | 18-35 | 18-35 | 18-35 | 18-35 | 16-30 | 16-30 | |
Maximum feeding particle size (mm) | 65 | 65 | 65 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 55 | 55 | |
Maximum feeding temperature (℃) | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | ≤ 130 | |
Pre crushing ability | Clinker (t/h) | 1000-1250 | 920-1120 | 650-750 | 480-620 | 600-720 | 460-500 | 460-530 | 300-350 | 240-334 | 240-300 | 110-165 | 115-170 |
Raw material (t/h) | 1050-1280 | 920-1150 | 700-820 | 500-650 | 650-760 | 480-520 | 485-550 | 320-390 | 280-360 | 260-320 | 175-220 | 130-195 | |
Main motor | Model number | YRKK7104-4 | YR6302-4 | YR560-4 | YR5004-4 | YRKK630-6 | YR5002-4 | YR500-4 | YR560-6 | YR5001-8 | YR5001-8 | Y355L-6 | Y315L-6 |
Power (kw) | 2000× 2 | 1600× 2 | 1250× 2 | 900× 2 | 1120× 2 | 710× 2 | 800× 2 | 560× 2 | 500× 2 | 500× 2 | 280× 2 | 250× 2 | |
Speed (r/min) | 1000 | 1490 | 1480 | 1485 | 993 | 1485 | 1485 | 1485 | 740 | 740 | 960 | 960 | |
Voltage (v) | ~10000 | ~10000 | ~10000 | ~10000 | ~10000 | ~10000 | ~10000 | ~10000 | ~600 | ~600 | ~380 | ~380 | |
Main gearbox model | GYM23PZN | GYM2292N | GYM18PZN | RPG29 | GYM18P2N | RPG26 | RPG28 | PRG23 | XGL48 | XGL48 | XGM38 | XGL38 | |
Whole machine weight (t) | 290 | 250 | 250 | 208 | 212 | 178 | 176 | 125 | 120 | 115 | 68 | 64 |